Screen Printing vs Digital Printing: What’s the Difference?

29 January 2025

First Colour is a leading commercial printing company based in the heart of London, providing businesses with high-quality printing services to meet diverse needs. Choosing the right printing method is crucial for achieving the best results, whether you’re creating promotional materials, merchandise, or event displays. Two of the most commonly used techniques for printing are screen printing and digital printing. Both have unique advantages, depending on the nature of your project. In this article, we’ll delve into the differences between these two printing methods and how First Colour can help you choose the right option for your business.

What Is Screen Printing?

Screen printing is a traditional printing technique that involves transferring ink onto a substrate (such as fabric, paper, or plastic) through a mesh screen. The design is first transferred to the screen, which is then placed on the material. Ink is pushed through the screen’s mesh openings using a squeegee, creating the design.

This method is ideal for bulk production as it offers vibrant, long-lasting results with solid colours. Screen printing is commonly used for t-shirts, posters, and promotional materials. First Colour’s robust capabilities allow them to produce large-scale, high-quality screen-printed materials with exceptional precision, ensuring that your project stands out.

What Is Digital Printing?

Digital printing, on the other hand, involves printing designs directly onto a material using digital files. It’s a more modern approach that eliminates the need for physical screens or plates. Digital printers can transfer full-colour images, including gradients and complex designs, directly from a computer to the printing surface.

This method is perfect for smaller runs or customised projects that require fast turnaround times. First Colour excels in providing same-day digital printing services, making it an ideal choice for time-sensitive projects like event signage, personalised promotional items, or small batch orders.

Key Differences Between Screen Printing and Digital Printing

Here are the key distinctions between the two printing methods:

Production Process

  • Screen Printing: Involves the preparation of screens for each colour in the design. It’s typically used for bulk production, where the setup cost can be offset by large quantities.
  • Digital Printing: Works directly from digital files, making it ideal for customisation and smaller runs without the need for screen preparation.

Cost and Volume

  • Screen Printing: More cost-effective for large orders as the setup cost is distributed across the volume. The cost per unit decreases significantly with higher quantities.
  • Digital Printing: Best for short runs, where the setup is simpler, and you pay for what you print without any major upfront costs.

Turnaround Times

  • Screen Printing: While it’s excellent for large runs, the setup time and drying time can result in longer turnaround times.
  • Digital Printing: Offers quick turnaround, especially with First Colour’s same-day printing service. This is particularly advantageous for urgent projects that need to be completed fast.

Material Compatibility

  • Screen Printing: Works well with a variety of materials such as textiles, plastic, metal, and glass, making it suitable for diverse promotional products.
  • Digital Printing: Also, versatile but is especially effective on paper, canvas, and other smooth surfaces. First Colour offers solutions for both printing methods, ensuring compatibility with a range of materials.

Advantages and Disadvantages of Each Method

Here are some key advantages and disadvantages of both printing methods:

Screen Printing Advantages

  • Ideal for large runs, providing cost-effective per-unit pricing.
  • Produces vibrant colours that are durable and long-lasting.
  • Works well on a variety of materials.

Screen Printing Disadvantages

  • Higher setup costs, making it less ideal for smaller runs.
  • Longer turnaround times due to screen preparation and drying.

Digital Printing Advantages

  • Fast turnaround, perfect for urgent projects.
  • No setup costs, making it more affordable for small batches.
  • Ability to print complex and detailed designs, including full-colour images.

 

Digital Printing Disadvantages:

  • Higher per-unit cost for larger orders.
  • May not offer the same level of vibrancy on certain materials as screen printing.
  • At First Colour, we bridge these gaps with state-of-the-art equipment and an experienced team to deliver optimal results for both screen printing methods and digital printing methods, ensuring your project is printed to the highest standard.

When to Choose Screen Printing vs Digital Printing with First Colour

Screen Printing

Best for bulk orders such as event merchandise, promotional materials, or large custom t-shirts. Screen printing is the go-to method for clients looking to print high volumes at a reduced cost per unit. First Colour’s capabilities in large-scale production ensure that even the most complex bulk orders are delivered on time.

Digital Printing

Perfect for small batches, customised designs, or projects that require fast delivery. Digital printing is an excellent choice for short-run marketing materials, personalised gifts, or time-sensitive events. First Colour’s same-day digital printing service makes it ideal for urgent requirements, giving you peace of mind even on tight deadlines.

First Colour’s flexible approach means you don’t have to choose between the two methods, we provide both options, ensuring that your printing needs are met no matter the scope of the project.

Choosing the Right Printing Method with First Colour

Selecting the right printing method is crucial for achieving the best results for your project. Whether you’re looking for the cost-effectiveness and vibrancy of screen printing or the customisation and quick turnaround of digital printing, First Colour offers the perfect solution. Our team in central London is committed to providing you with exceptional quality, efficient service, and the ability to meet tight deadlines with our same-day printing capabilities.

If you’re unsure which method is best for your needs or have a time-sensitive project, don’t hesitate to contact First Colour. Our experts are here to guide you through the process and help you choose the ideal printing method for your business.

For inquiries or to get started on your project today, visit First Colour or contact us directly at 020 7636 2571or westend@firstcolour.com